Figure 1: The AitalMAC application User Interface as it's displayed before connecting
The software interface is divided into distinct sections, each serving a specific purpose. Below is a breakdown of the main components:
Activity Bar (Left Side)
A vertical panel located on the left side of the interface. It is used to switch between different pages or activities within the software, each corresponding to a specific function or operation of the CNC machine.
A toolbar on the bottom section of the interface displaying key information about the current machine:
Figure 1.1: The Connect window which only appears when automatic connection fails
The Connection Window appears when the software starts up and cannot automatically connect to the CNC controller. It allows users to establish communication between the software and the CNC controller.
The text input field to enter the network IP address of the CNC machine for establishing a connection.
The numerical input field to specify the port number required for the connection.
The button to initiate the connection process using the details entered in the IP Address and Port fields.
The button to close the program.
Figure 1.2: Manual page of the AitalMAC Application
The Manual Page provides direct access to machine operations and motion control. This interface enables operators to manually control various basic machine functions.
Figure 1.2.1: General tab within the manual page
The General control tab provides buttons for executing common machine functions, which will be described in detail in the following chapters.
The HOME ALL function moves all machine axes to their reference (home) positions.
Clears the homed status of all machine axes.
Opens the tool list window, allowing the user to select and switch the active tool. This window can be used to set either the main or secondary tool, depending on the button used to access it. When accessed through "Change Tool," the selected tool is set as the main active tool. Note that the secondary tool option is only available on 5-axis saws.
Figure 1.2.1.3: Tool change window
A panel of tools stored in memory that the machine uses to operate.
This button initiates a tool change operation to unload the currently used tool. On AitalMAC base model saws without automatic or manual tool change stations, the tool will simply be removed from memory. For machines with tool stations or positions, the automatic tool change routine will unload the current tool.
Closes the tool selection panel.
This button activates the selected tool from the tool list for use on the machine. The tool list window can be accessed in two ways:
Selecting the main tool: Use Change Tool to open the tool list window and select the main active tool. On AitalMAC base model saws, the tool is loaded into memory. On machines with tool stations, the selected tool is automatically loaded or exchanged.
Selecting the secondary tool: Use Choose Second Tool (specific to 5-axis saws) to open the tool list window. The selected tool is set as the secondary tool, stored in memory, and displayed at the bottom of the application, separated from the main tool by a pipe symbol (|).
The designation of a tool as main or secondary depends entirely on how the tool list window is accessed.
This button moves the machine to a designated parking position as defined in the parameters. Parking is not always safe, particularly when the machine is engaged with the material, such as during a 45-degree miter cut. Always ensure the machine is in a safe state before initiating the parking operation.
Moves the machine origin reference point to the current tool position, effectively redefining the machine’s working coordinates.
If this action is performed by mistake and then confirmed, a blue line will appear in the 3D area to indicate the offset. It is advised to clear any accidentally applied touch-offs to prevent potential errors or unexpected behaviors.
Clears and resets the current touch-off reference point.
Opens a dialog to modify currently loaded main tool parameters.
Figure 1.2.1.7: Edit tool window
Introduction to Tool Management
The tool management system in the AitalMAC application is inherited from AitekCAM, a CNC Stone Machining Center application initially developed for routing operations and later extended to include blade functionality. To maintain compatibility, AitalMAC still allows tools to be synced with AitekCAM. However, the way tool parameters are used differs significantly between the two systems. Additionally, programs post-processed by Pegasus CAD/CAM do not utilize the tool parameters defined within the AitalMAC application, as Pegasus relies on its own set of parameters for program execution.
In AitekCAM, parameters like tool types play a central role in defining the behavior of programs created within the CAM environment. These parameters influence the operation paths, machining logic, and other critical aspects of toolpath generation. In contrast, AitalMAC uses tool types primarily to manage conflicts between tools and operations. For example, in AitalMAC, users can only access the X-Y Cut page—designed specifically for blade tools—if the main loaded tool is of the blade type. In this context, tool types help ensure logical compatibility between operations and tool assignments rather than defining program behavior.
It is important to recognize that many of these parameters are influenced by the history of development. As a result, some parameters may appear unnecessary or out of place unless this historical context is considered. For instance, parameters like speeds and feeds are heavily utilized in AitalMAC, while others, such as safe position, are included solely for compatibility with AitekCAM, where they are still actively used. Understanding this distinction can help users better navigate and make sense of the tool management system in AitalMAC.
Figure 1.2.1.7.1: Basic parameters tab of the edit tool window
The Basic tab contains the essential parameters required to define a valid tool. These include the tool's name, type, number, position in the tool change sequence, diameter, and axis offsets.
The Name field specifies the unique identifier for the tool. It serves as a label to easily recognize and distinguish the tool. The name should be descriptive enough to provide clarity about the tool's purpose or type (e.g., "Finber Bit 20mm" or "Saw Blade Marble 450mm"). Proper naming conventions ensure smooth operation, especially when managing multiple tools.
The Tool Number (T) is a unique identifier used by the machine's logic to manage and reference tools during operations. The program ensures this number is unique. If a duplicate tool number is entered, an error will occur, and the program will automatically compile and assign the next viable unique number before saving the tool. This prevents conflicts and ensures accurate tool handling in the machining process.
This field allows you to select the type of tool being used in the operation from a dropdown list. Available options include tools such as a drill, blade, finger bit, and others. The selected tool type is validated to ensure compatibility with the operation being performed. For instance, a probing operation requiring a finger bit will check that the second loaded tool is not a blade, as using an incorrect tool could lead to unexpected behaviors or errors.
If the wrong tool type is detected, the machine will stop and display an error message. This system safeguards against potential issues, maintaining safety and operational precision. Maintaining consistency between AitalMAC and Pegasus applications by matching tool types is strongly recommended, as future updates to AitalMAC may introduce similar restrictions, such as specific tool requirements for functions like drilling holes.
Tool Types in the Dropdown List:
This setting specifies the position of the tool within the machine's magazine. On machines equipped with an automatic tool change function, the available positions are typically numbered, such as 1 to 27. These numbered positions correspond to the pockets in the magazine.
It is important to note that Position 0 has unique behavior: the machine always moves to the manual tool change position and waits for user confirmation, even if the current and requested tool are both in Position 0. For positions beyond the magazine's automatic range (e.g., 28 and higher), the tool change sequence behaves similarly to stacked tools, skipping the sequence when tools share the same position number.
The CNC diameter is a view-only field showing the calculated diameter used for tool radius compensation (e.g., G41-G42), commonly applied when running tools along the edge of the material on CNC machining centers. It is derived as:
CNC Diameter = Diameter + (Removal × 2)
The Removal value, specified in the Extend tab, adds an offset to the tool radius to leave surplus material for subsequent tools in a multi-step grinding process. Each tool in the sequence progressively removes material, refining the surface left by the previous tool. Only the final tool, with no "Removal" offset, grinds the material to the programmed finished size using its actual measured diameter.
When probing the tool diameter on CNC machining centers, the machine will adjust both CNC and base diameters while keeping the Removal constant.
It is important to note that on 5-axis bridge saw machines, which predominantly use blade saw tools operating vertically and approaching the material from the top, removal offsets are not applied to depth. Removal compensation (via G41-G42) works exclusively on the XY plane, where the spindle approaches horizontally, as is typical for CNC machining centers. For 5-axis bridge saws, removal compensation is not applicable to either edge or depth, as the nature of the cutting process differs significantly from CNC machining centers.
This is the actual, physical diameter of the tool as measured and entered by the operator when installing a new tool. The base diameter serves as the foundation for calculating the CNC diameter and represents the real dimensions of the tool itself. It ensures accurate toolpath calculations and material removal during machining processes.
For blade-type tools, the diameter can be probed by the machine. After a successful probing sequence, the measured diameter is automatically updated in the system, ensuring precise cutting operations and alignment.
This offset is applied along the Z axis using G43 and removed with G49, subtracting the tool’s offset from the current axis position. In most CNC machining centers with vertical spindles, tool length compensation occurs on the Z axis. However, on AitalMAC 5-axis bridge saws (and similar 5-axis machines), the tool length is compensated on the W axis, which runs parallel to the spindle’s axis.
This offset applies to the A axis, which is typically not used on most AitalMAC machines. Keep it set to 0.
This offset is associated with the B axis. On 5-axis bridge saws, where the B axis exists physically, Boffset is typically left at 0. However, on AitalMAC's CNC machining centers—which do not actually have a B axis—Boffset is repurposed for tool diameter probing.
During diameter probing, the offset designated as Boffset is temporarily applied on the Z axis to position the tool at the correct “probing height.” This probing height differs from the normal “working height,” which is managed by Zoffset. Therefore, Boffset does not serve as a tool-length offset during regular cutting operations; it is used solely to set the correct probing position for diameter measurement on machines without a physical B axis.
Woffset is an offset applied along the W axis, which aligns with the main spindle axis where tools are mounted and acts as the tool length. This offset ensures accurate tool positioning on 5-axis machines by compensating for differences in tool geometry and mounting relative to the machine's pivot point.
For blade-type tools, the flange serves as the reference point for Woffset calculations. The flange provides a fixed and consistent mounting position, making it critical for precise alignment and operation.
Woffset is also applicable to all other tool types, including those not directly attached to the flange. In these cases, Woffset is calculated based on a theoretical flange position to maintain consistent functionality.
Pegasus software calculates Woffset for blade tools using the segment thickness and core thickness of the blade:
Woffset = (Segment Thickness - Core Thickness) / 2 + Core Thickness
This calculation assumes the blade is symmetrical. Operators must be aware that Pegasus sets Woffset automatically using this formula. For asymmetrical blades, operators must adjust parameters as though the blade were symmetrical to ensure proper machine operation.
Managing Woffset in Systems
Key Considerations
Proper management of Woffset is essential for achieving high-quality and consistent cutting performance on 5-axis machines.
Figure 1.2.1.7.2: Extend parameters tab of the edit tool window
The Extend tab provides additional parameters for advanced tool setup and operation. While some of these parameters are optional, others—such as thickness, speed and feed settings—are essential for ensuring proper tool functionality.
The "Removal" is a crucial parameter that defines the additional offset added to the tool radius during CNC operations. This value is entered in the Extend tab and directly influences the calculation of the CNC diameter:
CNC Diameter = Diameter + (Removal × 2)
The primary purpose of the Removal is to leave surplus material for subsequent tools in a multi-step grinding process. Each tool in the sequence removes a layer of material, refining the surface left by the previous tool. This ensures that every tool can perform its task effectively, leading to a smooth and precise finish.
On CNC machining centers, removal is compensated by G41 and G42, which operate in the XY plane with the spindle vertical. This allows accurate edge compensation during machining. However, on 5-axis bridge saw machines, where blade tools approach the material from the top, removal does not influence depth adjustments.
Only the final tool in a grinding tool set operates without a Removal offset, using its exact diameter to achieve the programmed finished size. Proper configuration of the Removal parameter is essential for achieving precise machining results and maintaining consistent surface quality.
Availability: Removal is exclusively enabled for Profiling, Finger Bit, and Water Slot tool types. For all other tool types, this parameter remains inactive (greyed out).
This parameter is specific to tools used in CNC machining centers and exists solely for AitekCAM compatibility purposes. "Waste" is used by AitekCAM to generate programs that compensate for tool wear by adjusting the tool diameter between toolpath executions. This ensures that wear is accounted for before each new cycle.
In contrast, "Dynamic Wear" operates incrementally during the execution of a toolpath while the tool is in contact with the stone, allowing for more precise and adaptive compensation. While "Waste" is still present for legacy support, it has been largely replaced by "Dynamic Wear" in modern workflows.
Availability: Waste is exclusively enabled for Profiling, Finger Bit, and Water Slot tool types. For all other tool types, this parameter remains inactive (greyed out).
This parameter is maintained for AitekCAM legacy compatibility and specifies the peck drilling depth used in generating peck drilling programs with drill tools.
Availability: Drilling Step is exclusively enabled for drill-type tools. For all other tool types, this parameter remains inactive (greyed out), as it is not applicable to them.
This parameter is included solely for compatibility with AitekCAM and does not directly operate within the AitalMAC application. It defines the distance of the tool above the material used during rapid movements within the generated program. Safe Position ensures that the tool clears the material safely when moving between machining operations, preventing collisions and optimizing workflow.
For AitalMAC Manual and Semi-Auto operations, the equivalent parameter is the Safety above the stone parameter, which is located in the Parameters page, not within the tool edit window where Safe Position is configured. This distinction ensures clarity in how these parameters are applied within their respective contexts.
This parameter specifies the spindle revolutions per minute (RPM) and is valid in both AitalMAC and AitekCAM applications when using this tool. The spindle speed should be set considering the tool diameter, the material to be cut, and the recommendations provided by the tool manufacturer. Adhering to the recommended speed ensures optimal performance and prevents unnecessary wear or damage to the tool and material.
This parameter is valid in both AitalMAC and AitekCAM applications and specifies the feed rate in units per minute (units/min) that the tool will use while cutting the material in the X and Y directions. It is recommended to follow the feed rate suggested by the tool manufacturer, considering the material being processed. This parameter has no viability for drill tool type.
Specifies the feed rate along the Z-axis during material entry. Set to 10%-15% of the XY Feed rate, with adjustments based on tool diameter, material properties, and manufacturer specifications. Ensures safe, effective plunging. Applicable in both AitalMAC and AitekCAM applications.
Exclusive to blade-type tools, this parameter is valid in both AitekCAM and AitalMAC applications. It is used in semi-automatic processing to precisely adjust machine movements between cuts, compensating for blade thickness. Only enabbled for tools of Blade-tool type.
The C Distance parameter does not function within the AitalMAC application. It was originally exclusive to AitekCAM for blade tools, where it served as a basic kinematics pivot offset for 4-axis machines. This parameter is now deprecated in AitekCAM and slated for removal from AitalMAC in future versions. Users of AitalMAC versions newer than this documentation may no longer see this parameter.
The K parameter is exclusive to Tap-tool type, which are slated for removal. This parameter may no longer be present in AitalMAC application versions released after the date of this documentation.
The Z Oscillation parameter is not used in the AitalMAC application and is exclusive to AitekCAM. It is valid only for Profiling and Finger Bit tools and specifies the wave height for oscillating toolpaths. When set to a non-zero value, it creates a wave-like motion along the Z-axis. The parameter can also take negative values, causing the entire wave to remain below the default working height.
This feature is used to ensure consistent tool wear along the entire length or to minimize visible lines in the material after processing.
Oscillation Frequency is closely related to the Z Oscillation parameter and determines the frequency of the wave generated when Z Oscillation is non-zero. The frequency is defined as half the wavelength of the wave. This parameter just like "Z Oscillation" is not used in the AitalMAC application and is exclusive to AitekCAM, applicable only to Profiling and Finger Bit tools.
Exclusive to AitekCAM and only applicable to Groove Bit tool type, this parameter defines the starting height offset added to the tool's default working height. A negative value causes the tool to plunge deeper into the material. Groove Bits are designed for single-line segment paths in AitekCAM, enabling sloping linear paths when used in conjunction with Z End.
Exclusive to AitekCAM and only applicable to Groove Bit tool type, this parameter defines the ending height offset added to the tool's default working height. Like Z Start, a negative value causes a deeper plunge into the material. Together with Z Start, it facilitates the creation of sloping linear paths for single-line segment operations.
Exclusive to AitekCAM and only applicable to Groove Bit tool type, Z Removal is an additional offset applied to both Z Start and Z End. It simplifies creating a series of tools with incremental depths, where each subsequent Groove Bit plunges deeper. As Z Removal decreases, the tool plunges further into the material, allowing for precise control over depth. A Z Removal value of 0 aligns the start and end heights exactly with Z Start and Z End offsets.
This image provides a visual representation of key parameters in a standard format, helping users understand their purpose and functionality. Each tool type has its own dedicated image, serving as a guide for easier parameter interpretation.
This button discards the last changes made to the tool settings and closes the tool edit window.
This button saves the last changes made to the tool settings and closes the tool edit window.
Opens a window that uses the machine's camera to capture an image of the workbench and workpiece. It is recommended to park the machine before opening this window to ensure safe operation.
Figure 1.2.1.8: Pick Image window
Opens a dialog to create a new camera configuration by entering a name. After confirmation, the configuration is saved as an empty, unparametrized setup and becomes the active configuration.
Opens a dialog to rename the active camera configuration. Changes can be confirmed or canceled to keep the original name.
Deletes the active camera configuration. Deletion is not allowed if it is the only configuration available.
A dropdown list displaying all available camera configurations. AitalMAC supports managing multiple configurations, typically organized by material thickness. This can be avoided by using instead the camera configurations manager in Pegasus CAD/CAM, allowing the use of a single general configuration in the AitalMAC application while Pegasus handles specific adjustments for varying thicknesses. As of this document's writing, this setup is common on most AitalMAC brand machines.
Clicking this button adjusts the view to fit the entire photo within the view area.
This button captures a photo of the material on the machine workbench. The machine must be powered on, and the camera must be properly connected and identified. After opening the Pick Image window, the user must wait for the countdown displayed on the button to ensure proper connection.
Clicking the button raises the Z-axis and moves the machine to the designated position to take the photo. Before using this function, ensure the machine is in a safe state, ideally parked, which can be done from the Manual page. This precaution prevents any unintended movements or collisions.
Opens the Windows Save File dialog to save the image captured by the camera. The saved image is typically scaled to 1 pixel per mm based on the active camera configuration.
Opens the Windows Save File dialog to save the raw image captured by the camera without applying any perspective or dimensional corrections. This option, available only for DSLR camera setups, allows users to save the original image for comparison with the corrected version to assess any potential deterioration in quality.
Displays the current machine X and Y positions. This feature is intended for debug purposes only.
This button reboots the camera system to reinitialize it when it becomes unresponsive. Pressing "Reset" closes the "Pick Image" window and initiates the reboot process. The AitalMAC application then enforces a 1-minute wait before allowing reentry to the "Pick Image" window.
Use this button if the camera displays a black picture or connection errors specific to the camera system occur. After the minute elapses, manually click the "Search" button 🔍, located in the bottom toolbar, to re-establish the connection and verify connectivity.
Closes the "Pick Image" window.
This button opens the tool list window to select and switch the current secondary active tool. This functionality is specific to 5-axis saws.
The secondary tool complements the primary saw blade tool, typically mounted alongside it on the spindle. It can be a Hollow Finger Bit, a drill, or a waterslot/calibration tool type. Secondary tool selection is specific to the AitalMAC application, where certain operations validate the tool type. This selection has no impact on Pegasus CAD/CAM. For example, the Probe Fingerbit operation in AitalMAC will not function if a blade-type tool is set as the secondary tool. The secondary tool is displayed at the bottom of the application, alongside the primary tool, separated by a pipe symbol (|).
This button toggles the spindle on and off, starting at the main tool's speed(RPM) or, if the B axis is at position 0, the second tool's speed(RPM). The spindle speed can also be adjusted manually using the spindle override slider.
A status light on the monitor shows remote control status: red means inactive, green means active.
The TCP (Tool Center Point) status is exclusively relevant on the Manual Page of the AitalMAC application for 5-axis saw machines. The status light switches from red (inactive) to green (active) when the physical TCP switch on the machine panel is turned on.
With TCP inactive (red), axis movements and rotations are direct: linear axes move along their respective directions, and rotations affect only the machine parts directly connected to the motor for each axis.
When TCP is active (green), movements are tool (saw blade) related. Linear movements follow the blade's orientation, meaning if the tool is angled, the machine moves linearly along that angle. If the tool rotates 180 degrees, directional controls may feel reversed; for example, pressing the right button might move the machine left. While initially counterintuitive, this mode allows precise manual cutting at any angle. To simplify navigation, imagine the table moving under the stationary tool rather than the head moving.
Rotations with TCP active occur around the blade's tip, which serves as the center of rotation. This ensures that the cutting edge remains consistent in position during adjustments, preventing the tool from shifting to a different spot as it would with TCP off. Moving the B axis, which rotates the tool tip around the Y axis, can be counterintuitive. Rotating B so that the blade comes down will actually move the machine up. Most users lift Z to its maximum before attempting B rotation, which will not leave enough space and will trigger B limit warnings or errors. To avoid this, keep the Z axis lower during B movements or perform these movements with TCP off.
This check mark enables the blade thickness to be included in movements perpendicular to the blade's cutting direction (Y+/Y-) exclusively when TCP is on. While not always required, it is essential when transitioning between cuts where the cutting side of the blade changes. For example, when switching from cutting the front side (using the back of the blade) to cutting the back side (using the front of the blade), the blade thickness must be included to ensure the piece is cut to the correct size.
In some cases, such as cutting pieces with consistent cutting sides (e.g., an L-shaped piece where both cuts use the same side of the blade), including the blade thickness will result in incorrect dimensions. This flexibility is why the blade thickness check is optional rather than a persistent feature.
Example Usage:
Input field for the incremental distance for manual movements. When a value is entered in this field, and the user clicks any axis direction movement button, the machine will move incrementally in the direction indicated by the button for the specified amount.
If the entered distance exceeds the machine's limits, the machine will move to the limit instead. Additionally, if the blade thickness check is enabled, the blade thickness will be added to the movement. Incremental movements work with both TCP OFF and ON, but the blade thickness is only added when TCP is ON. Note that with TCP OFF, the machine will move differently, as described in the TCP chapter.
This input field allows the user to specify the thickness of the material (such as stone) on the workbench. The thickness can either be manually entered or automatically updated using the Probe Stone function, which runs a probing sequence to determine the material's thickness.
The stone thickness is utilized in both manual and semi-automatic functions. It plays a critical role in calculating safe rapid movement heights and determining the appropriate height for approaching and cutting the material with proper feed rates. Accurate input of the stone thickness ensures efficient and safe operations. Incorrect thickness input may cause the tool to plunge into the material at rapid feed, potentially damaging both the material and the tool.
Note: This parameter is specific to AitalMAC operations and does not apply to Pegasus post-processed programs.
Figure 1.2.2: Spindle control functions tab
The Spindle tab provides direct controls for testing the spindle independently of tool setup. These controls are intended for diagnostic purposes.
Halts the spindle immediately, regardless of how it was started.
Enables the spindle to rotate clockwise, which is the standard rotation direction for AitalMAC machines.
Reduces spindle speed by 100 RPM per click. Requires a rotation direction to be specified first.
Increases spindle speed by 100 RPM per click. Requires the spindle to be initiated in a specified direction (set with the CW button).
Figure 1.2.3: Water Jet control functions tab
The Water Jet tab provides the primary functions for manually operating the waterjet cutting head. It is typically used for troubleshooting or testing before running automatic programs.
Lifts the waterjet cutting head when clicked. Once lifted, the machine switches back to the previously active kinematics configuration.
Initiates the waterjet pump. When pressed, the pump begins building up pressure to the value set in the parameters page. Simultaneously, the garnet valve opens to allow garnet flow into the cutting head. After a predefined delay, also set in the parameters page, the waterjet is fully operational and ready to cut.
Lowers the waterjet cutting head. The head will only descend if there is sufficient space; otherwise, the machine will display a warning about inadequate clearance, and the descent will be blocked.
When the waterjet cutting head is lowered, the machine automatically references its movements to the waterjet tip, regardless of the TCP switch or light status. This ensures precise control of cutting operations. The waterjet kinematics (Kins 1) remain active until the head is lifted again.
Halts the waterjet pump. Pressing this button closes the sand supply valve and gradually slows the pump to a complete stop. This delay allows the system to flush sand from the pipes and ensures a safe and smooth shut-off, preventing potential damage.
Clears all previously stored points from memory and removes them from the 3D preview, ensuring a clean workspace for recording new points.
Records a new point in memory and marks it as a red cross in the 3D preview. The point corresponds to the laser pointer's position, with its offsets relative to the tool configured in the parameters page. For 5-axis saws, orient the C axis at C -90 (parking) with the blade pointing forward to ensure accurate retrieval and alignment.
Opens the Windows save dialog to save all stored points as a DXF file. Each point is represented as a circle in the DXF file, with its radius specified in the parameters page. This file is suitable for further processing or program creation.
The stored points have versatile applications, including:
Note: The stored points adhere to the machine's coordinate system. If the laser pointer marks a point, the machine tool will process at that position—not the laser pointer.
This button initiates the diameter check for the main blade tool mounted on the spindle. The machine moves to the designated probe position and carefully lowers toward the probe until the blade makes contact, allowing it to measure the blade's diameter. The measured value is then recorded in the tool's settings.
All subsequent manual and semi-automatic functions that utilize the blade automatically adjust for this measurement. Corrections include the safe rapid movement height, the height required to reach the material, and the height to approach the workbench surface. Since these height adjustments are calculated based on the blade's radius, any changes to the diameter will result in only half as much change in the corresponding height values. These adjustments ensure safe and precise machine operations.
Note: It is advised to initiate the probe blade sequence from the parking position, or at least from a position where it is safe to lift the blade straight up, to avoid collisions or unsafe movements.
The button for checking the length of the installed milling cutter is located on the machine. After checking, the actual length of the cutter will be recorded in the tool parameters, and the machine will execute commands with the necessary adjustments. This ensures that the depth of immersion into the worktable and the beginning of milling are accurate, based on the thickness of the material being processed. This helps to avoid collisions and incorrect cuts, as well as any collisions with the material being machined.
Button for using a probe to study the thickness of the material to adjust the operation of the machine according to the program and in manual mode.
A button to check the thickness of the material used. Thickness adjustment is necessary for proper cutting with a blade and a water jet at an angle from 1° to 57° in order to maintain the overall dimensions of the part. For milling, this is the redefinition of the safety zone and the calculation of the material milling steps.
Turning on the watering can to clean the material from dirt
A button to turn on the water pressure cleaning system. This is necessary to use a vacuum lift for flat material weighing up to 500 kg. Before using the vacuum suction cups, the operator washes the contact points of the suction cups with the material.
A button to turn on the vacuum pump. When the pump is turned on, a suction force is created on the suction cups to lift and then move the material.
The laser line corresponds to the direction of the cutting blade and helps the operator to adjust the cutter to cut the material at the desired location.
A tab with output signals for various machine functions. The operator can use these signals to check and adjust settings.
Button for fixing the tool clamp (for spindles with automatic changer)
Turning on the water to cool the tool through the central hole. Water is supplied through the center of the spindle with air supply to clean the tube after the water is turned off. When turned on, the operator can adjust the air pressure for the required balance.
Button for cleaning the tool clamp (for spindles with automatic changer)
Turning on all instrument cooling systems: these are the internal and external cooling supplies. They help the operator to adjust the cooling direction of the tool to produce high-quality work and results.
Захват конуса инструмента.
The servomotor control tab allows you to exceed the limits in case of an error or if the operator needs to control each axis of the machine individually.
When clicked, a tab will open with a selection of the servo motor to control. In the case of the Y-axis, the movement must be carried out with extreme care, because the Y-axis controls two servomotors.
A button that will move the axes back to their home position based on the parameters set in the machine, using axis position limit sensors.
A button to move the selected machine axis in the negative direction. Move with a small feed and be careful.
A button to move the selected machine axis in a positive direction. Move with a small feed and be careful.
The operator's manual controls the machine. The operator can adjust the position of the selected cutting tool and perform necessary cutting operations. It is important to raise the work table for convenient loading of processed material and lower it with the material for further work. The operator has access to vacuum suction cups to move the material manually. There is an ability to return the C and B axes to their home positions after moving them manually.
Controls the movement of the machine along the coordinate axes in the selected direction.
Controls the movement of the machine along the coordinate axes in the selected direction.
Controls the movement of the machine along the coordinate axes in the selected direction.
Controls the movement of the machine along the coordinate axes in the selected direction.
Controls the movement of the machine along the coordinate axes in the selected direction.
Controls the movement of the machine along the coordinate axes in the selected direction.
Control of spindle tilt along coordinate axes in the selected direction.
Control of spindle tilt along coordinate axes in the selected direction.
Control of spindle rotation along coordinate axes in the selected direction.
Control of spindle rotation along coordinate axes in the selected direction.
Controlling the tilt of the water jet module along the coordinate axes in the selected direction.
Controlling the tilt of the water jet module along the coordinate axes in the selected direction.
A button to raise the desktop. The hydraulic pump is turned on and the distribution valve directs the oil into the cylinders to start the lifting mechanism of the worktable.
A button to stop the operation of the lifting and lowering mechanism of the desktop. After pressing, the hydraulic pump turns off and the hydraulic distributor switches to the neutral position.
The button for lowering the desktop. The hydraulic pump is turned on and the distribution valve directs the oil into the cylinders to start the lowering mechanism of the working table.
The operator uses a button to activate the vacuum suction cups to move the material. Once activated, the system lowers the vacuum suction cups into their working position using pneumatic cylinders.
To visualize the operation, a photo of the material on the desktop is displayed on the screen. This allows the user to see where the suction cups are relative to the material and the table. Depending on the vacuum generation system in use, the vacuum pump or air supply to the vacuum generators may be turned on.
Material movement operations should be carried out with a low rate of movement along the desired axes.
The button is necessary for the operator to put the lifted object in the moved place on the desktop. After pressing, the machine will automatically lower the material onto the worktable, the vacuum generation system will turn off, this is turning off the vacuum pump or turning off the air supply to the vacuum generators. The machine will lower the material and raise the vacuum system to standby mode using pneumatic cylinders.
After pressing this button, the machine will move along the selected axis B to the position sensor and return to the starting position relative to the set parameters.
After pressing this button, the machine will move along the selected axis C to the position sensor and return to the starting position relative to the set parameters.
This tab displays the main built-in tabs for writing automatic control programs. Programs can be downloaded from a previously written program or you can create a control program directly on the machine using your own data for cutting and milling.
This tab opens a window to download the program written for the machine in the Pegasus software. The window contains the main controls and shows the progress of the downloaded program when it is being executed.
This is a block of machine actions according to a written program divided by the number of control commands required for the machine.
This window displays programs in the form of G codes. Here you can view the actions of the machine when executing the program. The window displays data that can be useful for the operator and the machine operation before starting the program.
The line displays the command that the machine is currently executing.
The button opens a folder with written programs for the machine. In this folder, the operator must select the necessary program to perform the work in automatic mode.
With this button, the operator can resume the previously selected program. This is necessary if any changes have been made to the program and it was saved with the same name. The machine will simply update the data for this program.
With this button, the operator can select any line in the Block window and the machine will execute programs from this location. To do this, you must first select the desired program line and press Set start. A green marker should appear on this line, which means that the operator has chosen to start the program from the specified location.
The button is necessary to clear the machine's memory of the downloaded program. Deletes it from the display block, but does not delete it from the folder with written programs.
A button to start the execution of the downloaded program. The program will start running from the very beginning or from the location selected by the operator. The machine will execute all commands that are written according to the program, measuring the diameter or length of the tool, checking the name of the tools. It will move to the required location, turn on the spindle and cooling, and start working.
A button to stop the program at the current time. The machine will stop in any position and at any time during the execution of the program. All devices used for operation will stop working. Stopping the movement along the axes, turning off the spindle and cooling the tool. On the Block tab, the operator will see the stop step. It will be marked with a green marker.
A button to open the menu to create a program for automatic cutting of the material. The operator has the option to use the built-in compiler to create simple programs. For linear cuts along the X-axis. The icon shows the program execution diagram, from right to left and up. This function is used with a cutting disc. It is convenient for cutting the material into identical strips.
In the line, you must specify the length of the cut to be performed. The starting point of the cut will occur from the actual position of the cutting tool of the machine above the material.
The line must specify the width of the required cut-out part. After executing the length-cutting command, the machine will rise to a safe height and move to the starting point along the X-axis and offset along the Y-axis with the distance indicated in the row.
The number of parts that need to be made must be specified in the line. This will be the number of repetitions of the first two commands to execute the program.
A button for creating a control program to perform tasks based on previously entered cutting parameters. After clicking, the operator will be able to see the program G-code and visualization on the screen in the upper right corner.
Exit the menu without creating and saving a program for cutting the material. Return to the previous menu.
A button to open the menu to create a program for automatic cutting of the material. The operator has the option to use the built-in compiler to create simple programs. For linear cuts along the X and Y axes, the program execution diagram is shown on the icon, from right to left and up. This function is used with a cutting disc. A cross laser is used as the starting point for creating the program. To cut along the Y axis, the machine head will be rotated 90° along the C axis. It is convenient for cutting the material into identical squares or rectangles.
In the line, you must specify the length of the cut to be performed. The starting point of the cut will be the position of the laser cross.
The line must specify the width of the required cut-out part. After executing the length-cutting command, the machine will rise to a safe height and move to the starting point along the X-axis and offset along the Y-axis with the distance indicated in the row.
The number of parts that need to be made must be specified in the line. This will be the number of repetitions of the first two commands to execute the program.
In the line, you must specify the length of the cut to be performed. The starting point of the cut will be the position of the laser cross.
The line must specify the width of the required cut-out part. After executing the length-cutting command, the machine will rise to a safe height and move to the starting point along the X-axis and offset along the Y-axis with the distance indicated in the row.
The number of parts that need to be made must be specified in the line. This will be the number of repetitions of the first two commands to execute the program.
A button for creating a control program to perform tasks based on previously entered cutting parameters. After clicking, the operator will be able to see the program G-code and visualization on the screen in the upper right corner.
Exit the menu without creating and saving a program for cutting the material. Return to the previous menu.
A button to open the menu to create a program for automatic cutting of the material. The operator has the option to use the built-in compiler to create simple programs. For linear cuts along the Y-axis. To cut along the Y axis, the machine head will be rotated 90° along the C axis. The icon shows the program execution diagram, from right to left and up. This function is used with a cutting disc.
In the line, you must specify the length of the cut to be performed. The starting point of the cut will occur from the actual position of the cutting tool of the machine above the material.
The line must specify the width of the required cut-out part. After executing the length-cutting command, the machine will rise to a safe height and move to the starting point along the X-axis and offset along the Y-axis with the distance indicated in the row.
The number of parts that need to be made must be specified in the line. This will be the number of repetitions of the first two commands to execute the program.
A button for creating a control program to perform tasks based on previously entered cutting parameters. After clicking, the operator will be able to see the program G-code and visualization on the screen in the upper right corner.
Exit the menu without creating and saving a program for cutting the material. Return to the previous menu.
The button to open the menu for creating a slope on the surface of the material using the milling function. The starting point for creating the program will be the actual position of the machine above the material. Along the B axis, the machine should be moved by 90° and the milling tool is positioned perpendicular to the material above the starting point of the milling.
Specify the initial milling depth. Starting from this point, the machine will gradually advance with a uniform deepening to the specified value at Point 2.
Specify the final milling depth.
When this depth is reached, the machine will move on to the next command, if possible, or stop and move to a safe position.
Specify the length for the slope milling. At this length, the machine will start working evenly from the initial depth at Point 1 and perform a deepening to the specified parameter of Point 2.
Specify the width of the required slope milling surface. The width must not be less than the diameter of the installed milling tool, otherwise the work may not be done correctly.
A button for creating a control program to perform tasks based on previously entered cutting parameters. After clicking, the operator will be able to see the program G-code and visualization on the screen in the upper right corner.
Exit the menu without creating and saving a program for cutting the material. Return to the previous menu.
A button to open the milling menu of the material without a slope, in a strictly horizontal position. It is used to reduce the thickness of the material, on a certain area or on the entire material. The starting point for creating the program will be the actual position of the machine above the material. In the C-axis, the machine must be moved 90° and the milling tool positioned perpendicular to the material above the milling start point.
The amount of deepening of the milling tool into the material in one step. Depending on the final depth, the processing will be divided into layers.
The value of the milling depth that the machine must reach by the end of the work. Based on the size of the deepening step, the required number of passes will be made to achieve full depth.
Selection of the milling processing method selection of the required direction of movement and displacement. (0) - milling in the horizontal direction along the X-axis, making parallel passes with the specified offset. (1) - milling in the vertical direction along the Y-axis, making parallel passes with the specified offset. (2) - combined milling in the horizontal and vertical directions along the X and Y axes, performing parallel passes with the specified offset.
Specify the distance to be milled along the X-axis. The distance will be calculated relative to the center of the tool, not its diameter. These adjustments must be taken into account if it is necessary to perform milling in a limited space of the material.
Specify the distance to be milled along the Y-axis. The distance will be calculated relative to the center of the tool, not its diameter. These adjustments must be taken into account if it is necessary to perform milling in a limited space of the material.
Specify the distance for the milling step. This is the offset for the next step, depending on the chosen milling method, it will be performed on the X or Y axis. The distance will be calculated relative to the center of the tool, not its diameter. These adjustments must be taken into account if it is necessary to perform milling operations in a limited material space.
A button for creating a control program to perform tasks based on previously entered milling parameters. After clicking, the operator will be able to see the program code and visualization on the screen in the upper right corner.
Exit the menu without creating and saving a program for cutting the material. Return to the previous menu.
A button to open a special menu for milling the workbench in a strictly horizontal position to obtain the ideal level. It is used to reduce the thickness of the material, on a certain area or on the entire material. The starting point for creating the program will be the actual position of the machine above the material. In the C-axis, the machine must be moved 90° and the milling tool positioned perpendicular to the material above the milling start point.
The amount of deepening of the milling tool into the material in one step. Depending on the final depth, the processing will be divided into layers.
The value of the milling depth that the machine must reach by the end of the work. Based on the size of the deepening step, the required number of passes will be made to achieve full depth.
Selection of the milling processing method selection of the required direction of movement and displacement. (0) - milling in the horizontal direction along the X-axis, making parallel passes with the specified offset. (1) - milling in the vertical direction along the Y-axis, making parallel passes with the specified offset. (2) - combined milling in the horizontal and vertical directions along the X and Y axes, performing parallel passes with the specified offset.
Specify the distance to be milled along the X-axis. The distance will be calculated relative to the center of the tool, not its diameter. These adjustments must be taken into account if it is necessary to perform milling in a limited space of the material.
Specify the distance to be milled along the Y-axis. The distance will be calculated relative to the center of the tool, not its diameter. These adjustments must be taken into account if it is necessary to perform milling in a limited space of the material.
Specify the distance for the milling step. This is the offset for the next step, depending on the chosen milling method, it will be performed on the X or Y axis. The distance will be calculated relative to the center of the tool, not its diameter. These adjustments must be taken into account if it is necessary to perform milling operations in a limited material space.
A place to record the required X-axis position in the program parameters to start milling work. It is determined by the operator independently, determines the coordinates in advance in the upper-left menu 1.10.
A place to record the required Y-axis position in the program parameters to start milling work. It is determined by the operator independently, determines the coordinates in advance in the upper-left menu 1.10.
Activation of the function of checking the length of the installed milling cutter. After checking, the actual length of the milling cutter will be recorded in the tool parameters and the machine will execute commands with the necessary corrections. The depth of immersion in the worktable, the beginning of milling according to the thickness of the material. This will help to avoid collisions and incorrect milling of the material, as well as collisions with the processed material.
A button for recording X- and Y-axis positions in the program parameters to start milling work. The current position of the machine above the material will be recorded in the program parameters, all previous X and Y coordinates will be overwritten. If the processing coordinates are selected by the operator in advance, then you do not need to use this button.
A button for creating a control program to perform tasks based on previously entered milling parameters. After clicking, the operator will be able to see the program code and visualization on the screen in the upper right corner.
Exit the menu without creating and saving a program for cutting the material. Return to the previous menu.
A mode that allows the operator to enter and execute G-code blocks on the control panel. In manual data entry mode, the code is entered one block at a time, and each block is removed from the machine immediately after execution.
Window to view the last command and previously used ones
Possibly used and examples of G codes
Cleaning info window
Line for entering g command code
Run the entered G code command
A tab that displays the input control signals from the machine control units. Responsible for safety, the position of the axes of the machine in relation to the limits, buttons and control joysticks, operating and deactivated modules for machine operation. The absence of a signal may be an indicator of an equipment malfunction, and is also necessary for checking and configuring
Input signal from the sensor along the X axis.
Input signal from the sensor along the Y1 axis.
Input signal from the sensor along the Y2 axis.
Input signal from the sensor along the Z axis.
Input signal from the sensor along the C axis.
Input signal from the sensor along the B axis.
Input signal from the sensor along the V axis.
Input signal from the sensor on the pneumatic cylinder to determine the position at the top.
Input signal from the sensor on the pneumatic cylinder to determine the position at the top.
Input signal from the sensor on the pneumatic cylinder to determine the position at the bottom.
Input signal from the sensor on the pneumatic cylinder to determine the position at the bottom.
Input signal from the sensor on the pneumatic cylinder to determine the position at the bottom.
Input signal from the sensor on the pneumatic cylinder to determine the position at the bottom.
Input signal from the sensor on the pneumatic cylinder to determine the position at the bottom.
The output signal from the probe is for measuring the diameter of the blade. The first position of touching the probe with the blade.
The output signal from the sensor is designed to measure the diameter of the blade. The second safety position of the sensor is with the blade.
Input signal from the sensor on the vacuum generator (1), switching on and off.
Input signal from the sensor on the vacuum generator (2), switching on and off.
Input signal from the sensor on the vacuum generator (3), switching on and off.
Input signal from the sensor on the vacuum generator (4), switching on and off.
Input signal from the sensor on the vacuum generator (5), switching on and off.
Input signal from the sensor on the vacuum generator (6), switching on and off.
Input signal from the sensor on the vacuum generator (7), switching on and off.
Input signal from the sensor on the vacuum generator (8), switching on and off.
Input signal from the sensor on the air cylinder to determine the position at the top.
Input signal from the sensor on the air cylinder to determine the position at the bottom.
Input signal from the sensor on the hydraulic cylinder to determine the position of the open table.
Input signal from the sensor on the hydraulic cylinder to determine the down position.
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
Feedback from the start automatic operation button.
Feedback from the pause button of automatic operation.
Feedback from the stop button of automatic operation.
Feedback signal for switching on the switch to activate axis interpolation
Feedback is a signal to turn on the switch to activate the rotation of the head by 45° along the B axis
Feedback is a signal to turn on the switch to activate the rotation of the head by 90° along the B axis
Feedback is a signal to turn on the movement of the machine in the positive direction along the X-axis using the joystick on the control panel.
Feedback is a signal to turn on the movement of the machine in the negative direction along the X-axis using the joystick on the control panel.
Feedback is a signal to turn on the movement of the machine in the positive direction along the Y-axis using the joystick on the control panel.
Feedback is a signal to turn on the movement of the machine in the negative direction along the Y-axis using the joystick on the control panel.
Feedback is a signal to turn on the movement of the machine in the positive direction along the Z-axis using the joystick on the control panel.
Feedback is a signal to turn on the movement of the machine in the negative direction along the Z-axis using the joystick on the control panel.
Feedback is a signal to turn on the movement of the machine in the positive direction along the C-axis using the joystick on the control panel.
Feedback is a signal to turn on the movement of the machine in the negative direction along the C-axis using the joystick on the control panel.
Feedback is a signal to turn on the movement of the machine in the positive direction along the B-axis using the joystick on the control panel.
Feedback is a signal to turn on the movement of the machine in the negative direction along the B-axis using the joystick on the control panel.
Feedback from the emergency stop button. The signal indicates that the button is on.
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal indicating a power failure due to an error is incompatible with the machine's ability to continue operation.
The initial input for the thermal protection mechanism of the vacuum motor.
The initial input for the thermal protection mechanism of the hydraulic motor.
The input signal is obtained from the readings of the air pressure sensor located at the entrance of the machine. If the air pressure falls below a certain threshold, a trigger event is activated.
The input signal is obtained from the readings of the water pressure sensor located at the entrance of the machine. If the water pressure falls below a certain threshold, a trigger event is activated.
The output signal is generated based on the readings of a capacitive sensor located in the garnet abrasive tank. If the abrasive level falls below a certain threshold value, a trigger event is activated.
The output signal is generated based on the readings of the pressure sensor in the garnet abrasive tank. If the pressure in the tank drops below a certain level, automatic abrasive supply becomes impossible and an alert is triggered.
The output signal is generated based on the readings from the safety sensor during machine operation. If these readings indicate a potential emergency, the signal stops the machine operation to prevent any further accidents in the machine area.
The input signal on the control card is not assigned
The input signal is generated based on the readings of the spindle's overheating sensor during the thermal test. If a signal is detected, the spindle will stop to prevent serious damage.
The output signal is generated based on readings from the Chiller control panel. If a signal is received, the power supply is stopped to prevent serious damage. It is necessary to fix the problem on the Chiller.
The input signal is generated based on the readings (thermal test) of the motor overheating sensor. If a signal is received, the motor power supply stops to prevent serious damage.
The output signal is generated based on readings from the Chiller control panel. If a signal is received, the power supply is stopped to prevent serious damage. It is necessary to fix the problem on the Chiller.
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal from the vacuum monitoring sensor on the suction cups indicates whether there is a vacuum present or not. If the vacuum is created on a suction cup, it is possible to lift and flipping the material on the workbench. If not, a signal will appear to check the suction cup with the number where there is no vacuum.
The input signal from the vacuum monitoring sensor on the suction cups indicates whether there is a vacuum present or not. If the vacuum is created on a suction cup, it is possible to lift and flipping the material on the workbench. If not, a signal will appear to check the suction cup with the number where there is no vacuum.
The input signal from the vacuum monitoring sensor on the suction cups indicates whether there is a vacuum present or not. If the vacuum is created on a suction cup, it is possible to lift and flippinf the material on the workbench. If not, a signal will appear to check the suction cup with the number where there is no vacuum.
The input signal from the vacuum monitoring sensor on the suction cups indicates whether there is a vacuum present or not. If the vacuum is created on a suction cup, it is possible to lift and flipping the material on the workbench. If not, a signal will appear to check the suction cup with the number where there is no vacuum.
The input signal from the vacuum monitoring sensor on the suction cups indicates whether there is a vacuum present or not. If the vacuum is created on a suction cup, it is possible to lift and flipping the material on the workbench. If not, a signal will appear to check the suction cup with the number where there is no vacuum.
The input signal from the vacuum monitoring sensor on the suction cups indicates whether there is a vacuum present or not. If the vacuum is created on a suction cup, it is possible to lift and flipping the material on the workbench. If not, a signal will appear to check the suction cup with the number where there is no vacuum.
The input signal from the vacuum monitoring sensor on the suction cups indicates whether there is a vacuum present or not. If the vacuum is created on a suction cup, it is possible to lift and flipping the material on the workbench. If not, a signal will appear to check the suction cup with the number where there is no vacuum.
The input signal from the vacuum monitoring sensor on the suction cups indicates whether there is a vacuum present or not. If the vacuum is created on a suction cup, it is possible to lift and flipping the material on the workbench. If not, a signal will appear to check the suction cup with the number where there is no vacuum.
The input signal comes from the position sensor of the additional vacuum suction cups. The suction cups are lifted and rotated to flip the material.
The input signal from the position sensor of the additional vacuum suction cups. The suction cups are lowered and the machine can perform work on flipping the material on the workbench.
The input signal is from the position sensor of the plate flip system with vacuum suction cups. The suction cups are lowered to a safe position and the machine can perform cutting and milling operations.
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal on the control card is not assigned
The input signal is a change in the speed of the spindle as a percentage of its initial speed.
Input signal for turning on the spindle from the remote control
The input signal is used to reduce the speed of the spindle as a percentage of its initial speed.
The input signal for connecting the remote control
An input signal to enable the movement of the machine in a positive direction along the Y-axis using the remote control.
An input signal to turn on the movement of the machine in the negative direction along the Y-axis using the remote control.
An input signal to enable the movement of the machine in a positive direction along the C-axis using the remote control.
An input signal to turn on the movement of the machine in the negative direction along the C-axis using the remote control.
An input signal to turn on the movement of the machine in the negative direction along the X-axis using the remote control.
An input signal to turn on the movement of the machine in the negative direction along the Z-axis using the remote control.
An input signal to enable the movement of the machine in a positive direction along the Z-axis using the remote control.
An input signal to enable the movement of the machine in a positive direction along the X-axis using the remote control.
A tab with the output signals from the main modules and components of the machine. The operator can use this tab to check the operation of selected commands, see how the machine is performing, and, if necessary, make adjustments.Care must be taken when using the output signals, because the commands are forced and do not match the safe positions of the machine.
Activates the machine. This signal also triggers when the machine is turned on from the operator menu.
Resets (reboots) the camera used for taking images of material on the workbench. This is useful when the camera loses connection.
Activates the water jet. This signal is also given when the machine is turned on from the operator's menu.
Activates the vacuum pump, creating a vacuum in the system. This signal is necessary for testing all vacuum suction cups. Each suction cup can be tested individually by activating its respective output signal.
Activates the hydraulic station motor. This begins building oil pressure for lifting the workbench. Without this signal, the hydraulic distributor will keep the workbench in its initial position.
Activates the automatic lubrication pump. The pump normally operates at set intervals and durations, but manual activation can verify lubrication flow after refilling the grease tank or during maintenance of lubrication lines.
Activating chiller shutdown
Активация дополнительного гидроклапана для замедления опускания механизма верстака (устанавливается опционально)
Activates the material cleaning system. This opens the water supply valve for cleaning nozzles.
Активация клапана открытия подачи воды на режущую головку.
Enables water flow through the spindle center for milling operations. Activating this signal opens the respective water and air supply valves.
Enables the external cooling system for tools, such as blades. This signal opens the valve to supply water through nozzles directed at the blade.
Activates the solenoids of the hydraulic distributor to forcibly lift the workbench. This requires the hydraulic station to be active. Without it, the distributor will only switch the oil flow to the lift cylinder. The command bypasses safe position checks, requiring operator supervision.
Activates the solenoids of the hydraulic distributor to forcibly lower the workbench. This requires the hydraulic station to be active. Without it, the distributor will only switch the oil flow to the cylinder for lowering. The command bypasses safe position checks, requiring operator supervision.
Lowers the laser scanner module for material thickness measurement along the cutting path. The command ignores Z-axis safe position checks, so operators must ensure the head is positioned to avoid collisions.
Enables the blade laser line for alignment checks. Pressing the button again turns off the laser.
Activates the vacuum for suction cup 1. This signal only works when the vacuum pump is active.
Activates the vacuum for suction cup 2. This signal only works when the vacuum pump is active.
Activates the vacuum for suction cup 3. This signal only works when the vacuum pump is active.
Activates the vacuum for suction cup 4. This signal only works when the vacuum pump is active.
Activates the vacuum for suction cup 5. This signal only works when the vacuum pump is active.
Activates the vacuum for suction cup 6. This signal only works when the vacuum pump is active.
Activates the vacuum for suction cup 7. This signal only works when the vacuum pump is active.
Activates the vacuum for suction cup 8. This signal only works when the vacuum pump is active.
Activates the signal to lower vacuum modules in Group 1. Operators must ensure sufficient Z-axis clearance before initiating this action to avoid collisions.
Activates the signal to lower vacuum modules in Group 2. Like Group 1, operators must verify adequate Z-axis clearance prior to operation.
Tilts vacuum modules in Group 1 horizontally. Ensure Z-axis clearance is sufficient to prevent interference during operation.
Tilts vacuum modules in Group 2 horizontally. Operators should confirm Z-axis clearance before activating this signal.
Lowers the probe for material thickness measurement. Activating the signal opens the air supply valve, and deactivating it retracts the probe.
Enables air supply through the spindle center for sealing. The operator can adjust pressure or check seal integrity.
Opens the valve to supply garnet for the waterjet cutting head. Operators should flush the tube after manual operation to prevent blockages.
Lowers the waterjet cutting head into position. Operators must ensure sufficient Z-axis clearance before activation.
Activates the red warning light on the control panel. The red light signals errors or alerts operators that the machine is ready for operation.
Activates the yellow light on the control panel. The yellow light signals that the machine is in pause mode. However, this output forces the yellow light on regardless of the actual machine state and can be used to test the signal lamp.
Activates the green light on the control panel. A green light warns the operator when the machine is working.
Activates the white light on the control panel. A white light warns the operator about making machine settings
Activates the green illumination of the switch. The green light indicates that interpolation is enabled.
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
Activates the vacuum suction cup (1) on the tile flip module.
Activates the vacuum suction cup (2) on the tile flip module.
Activates the vacuum suction cup (3) on the tile flip module.
Activates the vacuum suction cup (4) on the tile flip module.
Activates the vacuum suction cup (5) on the tile flip module.
Activates the vacuum suction cup (6) on the tile flip module.
Activates the vacuum suction cup (7) on the tile flip module.
Activates the vacuum suction cup (8) on the tile flip module.
Activates a 180° rotation of the module. The command will execute without safety checks, so the operator must carefully monitor the module's position.
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
The output signal on the control board is not set
This section displays operational data for the machine and motors, including total running hours (machine hours), to facilitate timely maintenance.
Displays the total runtime of the machine from its first activation to the most recent shutdown.
Shows the cumulative runtime of the spindle from its initial activation to the most recent shutdown.
Indicates the total runtime of the waterjet motor from its first activation to the most recent shutdown.
The main machine parameters are divided into five tabs for easy navigation and adjustment.
This tab contains the primary settings for the machine.
Allows the selection of the interface language. Users can activate one of the available language options.
Enables the selection of the machine model for parameter configuration. Activate the appropriate model to adjust settings.
Enabling or disabling the "Write debug information to a file" debug.txt
Enabling or disabling the ability to block a page
Enables or disables the ability to use the AitalMAC remote control for machine operations.
Enabling or disabling the ability check B angle when Z down without Blade
Choosing the file format for downloading the G-code program
Selection of the accent color for display in the menu.
Selection of the primary color for display in the menu.
The communication speed of the control modules.
The waiting time before using the machine after it is turned on. This allows for self-testing and system checks.
The waiting time after completing the homing sequence.
The linear movement speed of the machine.
The angular rotation speed of the machine.
The linear movement speed of the machine when no tool is loaded.
The angular rotation speed of the machine when no tool is loaded.
The radius of the point created as a marker (laser cross) in the imported file.
The laser's offset distance along the X-axis.
The laser's offset distance along the Y-axis.
The coordinate system selection for the table corner along the X-axis.
The coordinate system selection for the table corner along the Y-axis.
The X-axis coordinates for parking the machine in a safe position.
The Y-axis coordinates for parking the machine in a safe position.
The safety position distance along the Z-axis.
The safety position angle along the B-axis.
The safety position angle along the C-axis.
The safety position angle along the V-axis.
The Z-axis coordinate for the start of the slow descent to the probe for measuring the installed tool's length.
The Z-axis coordinate for the end of the descent to the probe for measuring the installed tool's length.
The B-axis angle position for performing the tool length measurement command using the probe.
The C-axis angle for performing the blade diameter measurement using the probe.
The Z-axis coordinate for starting the slow descent of the machine head to the probe for measuring the blade diameter.
The Z-axis coordinate for ending the descent of the machine head to the probe for measuring the blade diameter.
The X-axis coordinate of the probe.
The Y-axis coordinate of the probe.
The Z-axis coordinate of the probe.
The feed rate for performing the blade diameter measurement.
The X-axis coordinate of the table corner point.
The Y-axis coordinate of the table corner point.
The width of the table.
The height of the table.
The tab for selecting image resolution.
Enables or disables the use of a network camera.
Specifies the number of pictures to be taken.
Indicates whether the old camera is active or inactive.
The X-axis coordinate for taking a photo.
The Y-axis coordinate for taking a photo.
The X-axis coordinate for taking a photo.
The Y-axis coordinate for taking a photo.
The X-axis coordinate for taking a photo.
The Y-axis coordinate for taking a photo.
The X-axis coordinate for taking a photo.
The Y-axis coordinate for taking a photo.
The waiting time for equipment preparation before taking a picture.
The scale of the image for saving and importing.
The safety clearance above the material.
The thickness of the workbench surface.
The depth of the cutting tool's plunge into the workbench.
The Z-axis coordinate for the position below the workbench.
The thickness of the stone material.
The X-axis offset of vacuum cup 1 relative to the center of rotation.
The Y-axis offset of vacuum cup 1 relative to the center of rotation.
The width of vacuum cup 1.
The height of vacuum cup 1.
The X-axis offset of vacuum cup 2 relative to the center of rotation.
The Y-axis offset of vacuum cup 2 relative to the center of rotation.
The width of vacuum cup 2.
The height of vacuum cup 2.
The X-axis offset of vacuum cup 3 relative to the center of rotation.
The Y-axis offset of vacuum cup 3 relative to the center of rotation.
The width of vacuum cup 3.
The height of vacuum cup 3.
The X-axis offset of vacuum cup 4 relative to the center of rotation.
The Y-axis offset of vacuum cup 4 relative to the center of rotation.
The width of vacuum cup 4.
The height of vacuum cup 4.
The X-axis offset of vacuum cup 5 relative to the center of rotation.
The X-axis offset of vacuum cup 6 relative to the center of rotation.
The Y-axis offset of vacuum cup 6 relative to the center of rotation.
The width of vacuum cup 6.
The height of vacuum cup 6.
The X-axis offset of vacuum cup 7 relative to the center of rotation.
The Y-axis offset of vacuum cup 7 relative to the center of rotation.
The width of vacuum cup 7.
The height of vacuum cup 7.
The X-axis offset of vacuum cup 8 relative to the center of rotation.
The Y-axis offset of vacuum cup 8 relative to the center of rotation.
The width of vacuum cup 8.
The height of vacuum cup 8.
The safety clearance distance of vacuum cups above the stone material.
The Z-axis coordinate for the position of the vacuum cups.
The feed rate for lowering the material using vacuum cups.
The feed rate for raising the material using vacuum cups.
The minimum Z-axis limit for Kinematics 2.
The safe Z-axis position for Kinematics 1.
The Z-axis coordinate for starting the material thickness probe sequence.
The Z-axis coordinate for ending the material thickness probe sequence.
The X-axis offset between the slab probe and the laser cross position.
The Y-axis offset between the slab probe and the laser cross position.
The X-axis offset between the slab probe and the blade.
The Y-axis offset between the slab probe and the blade.
The Z-axis coordinate for the slab probe's position during material thickness measurement.
The linear feed rate for lowering the slab probe during material thickness measurement.
Enables or disables the prevention of cutting the workbench surface during operations with a tilted blade.
Specifies the length of incremental movements during manual operation.
The number of lines to ignore at the head of a SEGC file during import.
The number of lines to ignore in the tail section of a SEGC file during import.
The rotation angle applied to photos during image capture.
The waiting time for pressure buildup.
The waiting time for high-pressure buildup.
The delay time before closing the valve after the pump stops operating.
Sets the waterjet pressure for manual operations.
Correction value for tool wear.
Correction value for tool wear along the Z-axis.
The identification number for the remote control connection.
UI<=CNC Input Data Signal: Indicates the switch position of the remote control.
UI<=CNC Input Data Signal: Indicates the switch position for axis interpolation on the operator panel.
UI=>CNC Output Signal: Indicates the activation of the axis interpolation switch light.
UI<=CNC Input Data Signal: Detects the switch position for incrementally rotating the B axis by 45°.
UI<=CNC Input Data Signal: Detects the switch position for incrementally rotating the B axis by 90°.
UI<=CNC Input Data Signal: Indicates the absence of water pressure in the input pipeline of the machine.
UI=>CNC Output Data Signal: Activates the camera action to take a photo of the material on the workbench.
UI=>CNC Output Data Signal: Indicates that the camera has completed taking a photo of the material on the workbench.
UI<=CNC Input Data Signal: Indicates that the camera reset button has been pressed to reboot and reconnect the camera.
UI<=CNC Input Data Signal: Indicates that the spindle is running and ready for operation.
Analog output pin directly transmits the spindle's rotation speed from the CNC digital output.
UI<=CNC Input Data Signal: Indicates that the waterjet pump is running and ready for operation.
Analog output pin directly transmits the spindle load (amps) from the CNC digital output.
HALIO reference to the virtual interface signal. UI=>CNC Output Data Signal: Indicates the absence of a tool.
HALIO reference to the virtual interface signal. UI=>CNC Output Data Signal: Indicates the type of the main installed tool.
HALIO reference to the virtual interface signal. UI=>CNC Output Data Signal: Indicates the type of the second installed tool.
HALIO reference to the virtual interface signal. UI=>CNC Output Data Signal: Indicates the number of the second installed tool.
HALIO reference to the virtual interface signal. UI<=CNC Input Data Signal: ????
UI<=CNC Input Data Signal: Indicates the activation and usage of the cross laser.
UI<=CNC Input Data Signal: Indicates the retrieval of a point from the cross laser's position.
UI<=CNC Input Data Signal: Indicates the need to change the installed tool to complete the operation.
UI<=CNC Input Data Signal: Incremental jog movement in the positive X-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the positive Y-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the positive Z-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the positive B-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the positive C-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the positive U-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the negative X-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the negative Y-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the negative Z-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the negative B-axis direction.
UI<=CNC Input Data Signal: Incremental jog movement in the negative C-axis direction.
UI=>CNC Output Data Signal: Indicates the activation of the laser line.
UI<=CNC Input Data Signal: Indicates that the operator has reset the EtherCAT faults.
UI<=CNC Input Data Signal: Indicates the stone thickness value set in the parameters.
Analog output directly receiving the stone thickness value from the CNC after probing.
UI<=CNC Input Data Signal: Indicates the tool diameter set in the parameters.
Analog output directly receiving the tool diameter value from the CNC after probing.
The Y-axis offset of vacuum cup 5 relative to the center of rotation.
The width of vacuum cup 5.
The height of vacuum cup 7.
Settings for the 3D preview format.
A list of elements for configuring the machine's kinematics.
A warning related to the machine's kinematics configuration elements.
Button for adding an additional parameter row.
Button for editing parameter rows.
Button for deleting the selected parameter row.
Specifies the table number for kinematics configuration (-1 by default).
Selects the value for rotation around the X-axis (not assigned).
Selects the value for rotation around the Y-axis (not assigned).
Selects the value for rotation around the Z-axis (not assigned).
Cancels the changes made to the configuration settings.
Saves the changes made to the configuration settings.
Specifies the table number for kinematics configuration (default is 0).
Selects the value (A) for rotation around the X-axis.
Selects the value (B) for rotation around the Y-axis.
Selects the value (C) for rotation around the Z-axis.
Cancels the changes made to the configuration settings.
Saves the changes made to the configuration settings.
Значение отображения в 3D окне предварительного просмотра.
Список отображаемых значений в 3D окне предварительного просмотра.
Добавление новое значения в список для отображения.
Редактирование выбранного значения.
Удаление выбранного значения.
Имя редактируемого значения.
Аналоговый выход для получения значений от ЧПУ.
Отменить сделанные изменения.
Сохранит сделаные изменения.
Параметры станка (обслуживание и настройка).
Промежуток времени между включения насоса для автоматической смазка станка.
Время работы насоса автоматической смазки.
0 - Сохраненная позиция самонастройки станка по осям
1 – Создание новой настройки самонаведения станка по осям
Сохранение выполненных изменений.
Путь (сетевой адрес) к таблице инструментов на ЧПУ.
Путь (сетевой адрес) к таблице позиций на ЧПУ.
Путь (сетевой адрес) к файлу переменных на ЧПУ.
Путь (сетевой адрес) к подпрограммам на ЧПУ.
Путь (сетевой адрес) к файлу Ini на ЧПУ.
Файловая папка bnc (сетевой адрес) на ЧПУ.
Панель инструментов, в памяти станка для выполнения работы.
Панель для добавления инструментов, в память станка для работы.
Добавление инструмента в память станка.
Редактировать данные выбранного ранее созданного инструмента.
Клонировать выбранный инструмент со всеми настройками.
Кнопка уданелия выбранного в таблице инструмента.
Панель для просмотра позиции инструмента, в памяти станка для выполнения автоматической смены инструмента.
Панель для добавления позиции инструмента в магазин автоматической смены, в памяти станка для выполнения работ.
Добавление новой позиции в магазин инструмента.
Редактирование выбраной позиции инструмента в магазине.
Вкладка с параметрами для настройки позиции инструманта в магазине.
Номер позиции в магазине инструмента для которого необходимо выпорнить настройку.
Координата по оси Х, когда конус (ISO) с инструментом находится в шпинделе, а также зафиксирован в держателе инструмента в магазине.
Координата по оси Y, когда конус (ISO) с инструментом находится в шпинделе, а также зафиксирован в держателе инструмента в магазине.
Координата по оси Y, когда конус (ISO) с инструментом находится в шпинделе, а также зафиксирован в держателе инструмента в магазине.
Координата по оси A, когда конус (ISO) с инструментом находится в шпинделе, а также зафиксирован в держателе инструмента в магазине.
Координата по оси B, когда конус (ISO) с инструментом находится в шпинделе, а также зафиксирован в держателе инструмента в магазине.
Координата по оси C, когда конус (ISO) с инструментом находится в шпинделе, а также зафиксирован в держателе инструмента в магазине.
Координата по оси U, когда конус (ISO) с инструментом находится в шпинделе, а также зафиксирован в держателе инструмента в магазине.
Координата по оси V, когда конус (ISO) с инструментом находится в шпинделе, а также зафиксирован в держателе инструмента в магазине.
Координата по оси W, когда конус (ISO) с инструментом находится в шпинделе, а также зафиксирован в держателе инструмента в магазине.
Координата безопасного положения по оси Х, когда станок переходит на пониженную подачу для смены или захвата инструмента в магазине.
Координата безопасного положения по оси Y, когда станок переходит на пониженную подачу для смены или захвата инструмента в магазине.
Координата безопасного положения по оси Z, когда станок переходит на пониженную подачу для смены или захвата инструмента в магазине.
Координата безопасного положения по оси A, когда станок переходит на пониженную подачу для смены или захвата инструмента в магазине.
Координата безопасного положения по оси B, когда станок переходит на пониженную подачу для смены или захвата инструмента в магазине.
Координата безопасного положения по оси C, когда станок переходит на пониженную подачу для смены или захвата инструмента в магазине.
Координата безопасного положения по оси U, когда станок переходит на пониженную подачу для смены или захвата инструмента в магазине.
Координата безопасного положения по оси V, когда станок переходит на пониженную подачу для смены или захвата инструмента в магазине.
Координата безопасного положения по оси W, когда станок переходит на пониженную подачу для смены или захвата инструмента в магазине.
Изображение для наглядного отображения редактируемый координат для создания позиции смены инструмента в магазине.
Отмена внесенных данных.
Сохранение внесенных данных.
Удаление выбранной позиции.
Остальное дополнитеное меню пользовательских настроек.
Калькулятор.
Соглашение и версия установленного ПО.
Ознакомиться и выйти.
Редактор языка.
Система удаленного доступа к рабочему столу компьютера по сети.
Сетевой адрес удаленного компьютера.
Обновление програмнного обеспечения.
Обновить ПО.
Не обновлять ПО.
Порт для связи пульта дистанционного управления со станком.
Выбор порта для установки связи.
Отменить изменения.
Сохранить изменения.
Окно предосмотра визуалиции действий станка и отображение положения стака по осям в реальном времени.
Окно предосмотра.
Просмотр загруженной визуализации. Вид паралельно оси X.
Просмотр загруженной визуализации. Вид паралельно оси Y.
Просмотр загруженной визуализации. Вид паралельно оси Z.
Просмотр загруженной визуализации. Параленьно оси Z с поворотом на 90°.
Ортогональный вид загруженной визуализации.
Увеличение визуализации.
Уменьшение визуализации.
Включение функции 3д обзора загруженной визуализации программы в окне просмотра.
Очистка предыдущих траекторий перемещения станка в окне предосмотра.
Бегунок для переопределения скорости вращения шпинделя от установленного в параметрав в процентном соотношении.
Бегунок для переопределения скорости резки от установленного в параметрав в процентном соотношении.
Выключение лимитов, для снятия блокировки перемещения по осям.
Кнопка для сброса неисправностей.
Кнопка для очистки окна сообщения.
Окно вывода сообщения о ошибках и отчетов о выполненных командах, а также предупреждения для оператора.
Нижняя строка состояния и информации.
Основной инструмент.
Второй дополнительный инструмент.
Номер порта для подключения пульта дистанционного управления.
Состояние подключения камеры.
Сброс и подключение к камере.
Сигнал состояния подключения.